## ABOUT THE ROLE
As an Aerostructures Intern, you will assist in the design, analysis, manufacturing, integration, and testing of structural components for AnduraX's reusable re-entry vehicle. You will work on lightweight metallic and composite aerospace structures, supporting everything from early-stage design and finite element analysis to prototype fabrication, structural testing, and flight hardware integration. This is a highly hands-on role where you'll collaborate with the Aerodynamics, Propulsion, Mechanical Systems, and Avionics teams to help develop reliable flight-ready hardware for reusable spacecraft.
## RESPONSIBILITY
* Assist in the design and development of primary and secondary aerospace structures for reusable flight vehicles.
* Create and modify 3D CAD models, engineering drawings, and structural assemblies.
* Support structural analysis using hand calculations and Finite Element Analysis (FEA).
* Assist in sizing structural members, fasteners, brackets, and payload interfaces for strength and weight optimization.
* Support material selection for metallic and composite aerospace structures.
* Participate in composite fabrication, machining, assembly, and prototype development activities.
* Assist in structural qualification testing, vibration testing, proof-load testing, and post-test inspections.
* Support mechanical integration of vehicle structures with propulsion, avionics, and recovery subsystems.
* Help prepare Bills of Materials (BOMs), manufacturing documentation, and engineering reports.
* Analyse structural test results and recommend design improvements.
* Participate in design reviews, vehicle integration activities, and flight campaign preparations.
* Work closely with multidisciplinary engineering teams throughout the product development cycle.
## REQUIREMENTS
* Pursuing or recently completed B.Tech/B.E. or M.Tech in Aerospace Engineering, Mechanical Engineering, Materials Engineering, Production Engineering, or a related discipline.
* Strong fundamentals in Engineering Mechanics, Strength of Materials, Machine Design, and Structural Analysis.
* Basic understanding of aerospace structures, mechanical assemblies, and load paths.
* Familiarity with CAD software such as SolidWorks, CATIA, or Fusion 360.
* Basic understanding of Finite Element Analysis (ANSYS, Abaqus, or equivalent).
* Knowledge of manufacturing processes, engineering drawings, and GD&T.
* Interest in composite materials, lightweight structures, and reusable aerospace vehicles.
* Strong analytical skills, attention to detail, and willingness to work in laboratory and workshop environments.
## PREFERRED SKILLS
* Experience with Formula Student, SAE Aero Design, CanSat, Rocketry, CubeSat, UAV, Robotics, or similar engineering projects.
* Hands-on experience with CAD modelling, structural design, or mechanical assemblies.
* Exposure to composite fabrication, CNC machining, 3D printing, or rapid prototyping.
* Familiarity with ANSYS Mechanical, Abaqus, HyperMesh, or similar FEA software.
* Experience with MATLAB or Python for engineering analysis.
* Understanding of Design for Manufacturing and Assembly (DFMA).
* Exposure to structural testing, instrumentation, or experimental validation.
* Understanding of the aerospace product development lifecycle.
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